Robots help build high-tech show home
Friday 3 May 2019
The 2,150-square-foot house, a collaboration with university researchers and industry leaders, is designed to showcase robotics, 3-D printing, computational modeling, and other technologies and grapple with the interconnected issues of ecology, economy, and architecture.
One of the central innovations is using robots that build onsite, rather than create prefabricated pieces in a factory. This In Situ Fabricator (IF) technology, an autonomous “context-aware mobile construction robot,” helps minimize waste and maximize safety during the construction process.
To generate concrete geometries not permitted by conventional construction techniques, such as curvilinear shapes that minimize material use, researchers devised a Mesh Mould technology that was built with the aid of vision system–equipped robots. In the DFAB HOUSE, the Mesh Mould is realized as a 39-foot wall, a main load-bearing component of the house, which is able to carry around 100 tons. Despite its complexity—it has 335 layers with over 20,000 welding points—the robot took just 125 hours to construct the mesh.
Cantilevered over the Mesh Mould is the so-called Smart Slab, a 3-D printed concrete formwork that supports the timber structure above. Many of the concrete forms in the home are built with what the researchers are calling Smart Dynamic Casting, an automated prefabrication technology.
Robotic prefabrication is also used to make the Spatial Timber Assemblies that comprise the upper two levels of the home. The timber structure was devised as part of a collaboration between the university, Gramazio Kohler Research, and ERNE AG Holzbau, who used computational design to generate timber arrangements to fit into the larger structure. The timber assemblies also permit the creation of stiff structures that don’t require additional reinforcement.
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